Saturday, January 11, 2014

The Crucial Role of Microbiology Testing in the Expanding Pharmaceutical Industry



Over the years, the U.S. has remained the world’s biggest market for pharmaceutical products and the global leader in biopharmaceutical research. In fact, the massive U.S. pharmaceutical industry accounts for about 80 percent of all research and development in biotechnology in the world. The United States National Institute of Health claims that there are approximately 140,000 clinical trials underway for pharmaceutical products awaiting FDA approval, which the Pharmaceutical Research and Manufacture of America (PhRMA) claims to have an annual value of over $67 billion.  


The markets for generics, biologics and over-the-counter (OTC) drugs have continued to grow and become increasingly competitive. The research sector, alone, has recorded an average annual growth of 28% since 2,000. The success of pharmaceutical products is largely dependent on competition in price, product quality, and safety and efficacy. The continued favorable support from the U.S. government in biomedical research, ultimate scientific and research base, and the innovative biotechnology sector make it the ideal home for the development of the pharmaceutical industry.  

However, the massive expenditure directed toward research may compel some manufacturers to rush the release of their products, leading to grave repercussions. For instance, the number of drug recalls in the pharmaceutical industry increased drastically between 2008 and 2009, from 426 to 1,742, mostly due to microbial contamination. A manufacturer suffers immeasurable damage when their drug product is recalled, including the loss of product sales, reduced consumer confidence, tarnished brand and company name, and legal proceedings, in most cases. Fortunately, there is increased access to rapid microbiology testing systems that streamline production and promote efficient laboratory practices for increased throughput and product safety.  

Quality control is a critical function in the pharmaceutical industry. It is essential for drug manufacturers to scrutinize their test materials, equipment, processes, environments, personnel and techniques to ensure that the safety, consistency, effectiveness and predictability of their final products. However, multiple factors have necessitated the delivery of speedy test results, including regulatory agencies, corporate quality initiatives, and the need to save on resources (money, space and personnel).  

Rapid microbiology testing systems are applicable in a wide range of quality control operations including in-process monitoring, purified and process water testing, environmental monitoring, manufacturing process design, raw materials and excipients testing, and investigations and final products release testing. The latter is the most critical test due to the immediate impact that any undetected contamination could have in the consumer population. Rapid microbiology systems provide timely results that are either similar or better than those obtained in traditional methods. The use of an incubation phase also ensures that less time is spent to obtain results, compared to 14 days using conventional methods, in addition to making them easier to interpret and compare.  

Other benefits of the rapid method include: reduced plant downtime, decreased warehouse space and raw material costs; fast final-product release; shorter product release cycle times; labor and time savings in the lab during manufacturing; risk reduction in manufacturing; reduced cycle times in terms of reduced backorder and product losses; risk reduction in manufacturing; increased business and production flexibility; increased capabilities in manufacturing and product development; robust understanding of manufacturing processes; proactive control as seen in the shift from quality control to quality assurance procedures; immediate detection and correction of contamination; instant cleaning validation; and better protection of consumers and company image.  

Generally, rapid microbiology testing systems enable the pharmaceutical industry to perform many tests using less time, money and effort, in order to ensure the delivery of safe products. 

Contact Biolumix for more information about rapid microbiology testing for the pharmaceutical industry.

Biolumix
3928 Varsity Dr.
Ann Arbor, MI 48108
Phone: (734) 984-3100
Fax: 734-222-1830
Email: info@mybiolumix.com
http://www.mybiolumix.com/
https://plus.google.com/103841943418192727689/