Saturday, January 18, 2014

Suitability Testing's Role in Modern Rapid Microbiology Testing Systems



Among the most critical aspects of controlling the manufacturing process and providing microbiology quality assurance in the production process is maintaining the proper use and application of key testing procedures that were established during the research and development phase. Conventional methods used to monitor the performance of analytical procedures range from the use of control samples with known values for method validation, to the use of titration blanks, periodic calibration and instrument qualification. In addition, many test procedures can be monitored using system suitability tests.


Ideally, it is the assumption that any analytical test method will perform in a certain manner each time it is used. Suitability testing ensures that the entire system is working properly at the time of the analysis, and provides the assurance that the test methods will deliver accurate and precise data for the intended purpose. As such, system suitability tests are performed prior to each reading session, in order to ensure that the equipment, the environment, and the reagents are functioning as intended. In other words, the test ensures that the method used does not prevent the growth and recovery of microorganism that may be present in a sample, thereby making the test valid for the detection of microorganisms within the product. 

The system suitability test selected for microbiology quality assurance should be dependent on the intended use of the procedure, the type of analysis, and the stage of development. While the USP employs conventional microbiology quality assurance methods, it permits the use of alternative microbiology methods like automated procedures, as long as you can provide evidence of their similarity to Pharmacopeia methods. Rapid Methods for suitability testing have been validated to provide similar results to those of USP methodologies. In fact, regulators encourage the use of rapid methods due to better process control and earlier product release. 

The test described in USP <61> requires the use of several methods including pout plating, spread plate and membrane filtration to perform the Total combined Yeast and Mold and total Aerobic Microbial Count tests. This ensures the validity of a testing procedure by indicating the recovery of microorganisms while in the presence of the sample product. For instance, a suitability test that seeks to show the use of a suitable neutralizer would inactivate the preservative in the sample product to illustrate that microorganisms like molds or bacteria yeast would, in fact, grow and be detected, if they were present. 

For suitability testing using USP <62>, selective media are used to detect multiple organisms like Pseudomonas aeruginosa, Staphylococcus aureus, Escherichia coli, Clostridia, bile-tolerant gram-negative bacteria, Candida albicans and Salmonella. It is extremely important that microbiologists take the necessary precautions when conducting suitability tests in order to avoid contamination, so that the microorganisms being tested are not affected. Basically, you are required to inoculate the neutralized sample with low cfu, usually less than 100, and using the prescribed method to detect the organisms. 

There are many benefits of the rapid suitability testing methods, including time and labor efficiency. Traditional procedures that take 5 days or 48 hours to deliver results, can be substituted with rapid methods that take less than 48 hours or 18 hours to provide results, respectively. The assay setup can also be made much faster using rapid methods, allowing laboratories to save on hands-on labor owing to its simplicity of use and automation. Contact Biolumix for more information.

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